Quite often, product designers
have to prototype a 3D model from sketched idea within the shortest
possible time at the lowest budget. Plaster of Paris takes too long to
dry. Wood is too hard, cardboard is too flimsy, cement is too heavy,
polystyrene lacks detailing or LAM/CNC is too costly, etc.
Industrial styling clay is the
solution. Long used by car designers for its fine texture, oil base
industrial styling clay offers indefinite repeat usages with no loss of
features. Easy to soften a basic shape on microwave defrost mode or
heating oven preferably with circulating hot air at 100˚C - 150˚C.
Sticks well onto itself or polystyrene or wood block carved to basic
shape. Once cooled it can be carved, stamped or shaped with no memory
rebouncing. Stays firmly in place with sharp features even with
handling. Dimensionally stable as well. Available in soft, medium or
hard to suit work style. Work with micro tools or stainless steel tools
dipped in water give a smooth clean finish. Flexible stainless steel
scrapers especially the toothed version removes excess clay within
control. Excess clay removed can be refilled and smoothened with wet
thumb. Contour gauge ensures duplication perfectly. Warmed soft clay can
be extruded with profiled dyes of clay gun.
A spray with polyurethane release
agent can easily make a mold with Por-A-Mold PU rubber. If using
silicone rubber, model with the superfine sulphur-free industrial
styling clay. Por-A-Mold rubber is available in soft (S111), medium
(S333) or hard (S555 or SX50) to suit model design. Easier and cheaper
to use than silicone rubber. Cast Por-A-Mold rubber into Industrial
Styling Clay molds in rapid prototyping of parts.
Should only one prototype is
required, aerosol spray or acrylic paint the industrial styling clay
model. Takes on laminating films well or simply burnish smooth with a
wax paper placed over model. For a super finish airbrush with waterbase
Supergloss varnish. Takes decorative studs and nails well without coming
loose.
Industrial styling clay is the
better choice for aspiring budget-conscious industrial designers.
Students are known to recover cost through sales to peers upon
graduation.
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